Stop Valve Vs. Gate Valve: What’s The Difference

In this blog post, you’ll read:Gate valves and stop valves play crucial roles in regulating liquid and gas flow in piping systems. Gate valves are ideal for high-pressure applications, offering strong seals and less maintenance, while stop valves are more suited for low-pressure, quick shut-off needs. Consider factors like functionality, pressure, maintenance, and cost to choose the best valve for your system.
Table of Contents

Two valves, the e and stop valves, keep liquids in their central waves. Gate and stop valves work equally but significantly differ in a working system. In this article, you will learn about gate and stop valves, their structure differences, flowing direction, and performance differences.

You will also learn about the gate valve vs. stop valve selection criteria. With this article’s help, you can choose the gate or stop valve that fits your needs. Moreover, this article helps clear your confusion about the gate and stop valves.

What Is A Gate Valve?

A gate valve is a useful valve that is used for both industrial and residential applications. The gate valve helps to control the pressure of liquids and gasses. These valves are available in different sizes and materials from gate valve manufacturers.

In gate valve manufacturers, these valves are also available in suitable form for various applications. Compared with other valves, gate valves have many advantages because they are designed in a strong and reliable form.

Gate valves are easy to use and have little maintenance, which makes them a perfect choice for several applications. Where leakage creates a problem, gate valves are the best choice for use in those various applications because they are less likely to leak than other valves.  

Brass gate valves with DN32
Brass gate valves with DN32

What Is A Stop Valve?

Stop valves shut off water or gas pressure in the piping system. This type of valve is mostly installed at the end of the pipeline or in any piece of the piping system. Stop valves are mostly used in both industrial and commercial applications.

Stop valves are essential in the oil and gas industries to control the pressure of gases and liquids. This type of valve can be used in household plumbing systems to shut off the water supply in the sink or toilet. According to our requirements, these valves are available in different sizes, designs, and materials.

stainless steel stop valve
stainless steel stop valve

Difference between a Gate Valve and a Stop Valve:

There are two main and most common valves, gate and stop valves, used in residential, commercial, and industrial applications. However, what is the difference between gate and stop valves? Let’s start by discussing the differences between the valves based on shape and requirements.

Working Differences:

The main purpose of a gate valve is to control the flow of gases or liquids. These valves are mainly used to regulate the pressure of liquids or gases in the piping system. On the other hand, the main purpose of a stop valve is to shut off the pressure of liquids or gases. These valves are mostly used in emergencies to shut off the flow of liquid or gas quickly.

Structure Differences:

The main difference between gate and stop valves is their body structure. The gate valve has an on-and-off gate to regulate the pressure of liquids or gases. Gate valves are mostly made of metal or another strong material.

On the other hand, a stop valve has a plug inserted into the opening of the valve to shut off the pressure of liquids or gases. The plug of the stop valve is usually made with rubber or any soft material. Simply put, the gate valve has a gate that opens and closes, while the stop valve has a plug inserted into the valve’s opening.

Gate valves can be short and tall as compared with stop valves. The gate valve is more complicated than the stop valves because the gate valve has great height components. Mostly, the increasing stem gate valve requires more height.

gate valve structure
gate valve structure

Stop Valve Vs. Gate Valve: Working

Stop valves work by using a valve mechanism, such as a disc or a ball, that is moved into position to block fluid flow. The valve mechanism is typically perpendicular to the flow path, with the valve stem attached. When the valve stem is turned, the valve mechanism moves up or down to block or allow fluid flow. When the valve is fully open, the mechanism is entirely out of the flow passage, allowing the fluid to flow freely. When the valve is fully closed, the mechanism is lowered into the flow path, blocking the fluid flow.

On the other hand, gate valves use a wedge-shaped gate or disc that is moved perpendicular to the flow path to control the fluid flow. The gate or disc is attached to the valve stem, which is rotated to raise or lower the gate to control the flow. When the valve is fully open, the gate or disc is completely out of the flow path, allowing fluid to flow freely with minimal resistance. When the valve is fully closed, the gate or disc is lowered into the flow path, creating a tight seal that stops the fluid flow.

gate valve and stop valve specifications
Gate valve and stop valve specifications

· Sealing Surface:

The sealing surface of the gate valve is self-sealing. At the valve seat, the core of the valve is strongly connected to the sealing surface. For recognize sealing, the sealing surface must be completely sealed with force. Due to the strong sealing surface, leakage problems cannot occur in the piping system.

· Rheostat:

The entirely flowing system is shown when the gate valve is completely open. It decreases the working pressure when the medium is lost. It has a lower pressure resistance than the stop valve.

Direction of Flow Differences:

The direction of flow in the gate valve is equal in both directions. There is no need to install the opening and closing directions. The central may flow in both directions. The direction of the arrow on the gate valve’s body must equal the stop valve direction.

The opening and closing direction of the flow of the stop valve is also visible. The stop valve has a low closing and high opening direction of flow. When the pipeline is less horizontal than the pipes fitted. The direction of the flow of the gate valve is also horizontal. The stroke of the stop valve is smaller than that of the gate valve.

Working Principle:

The stop valve can be an outlet and inlet with the help of the uprising stem. This means that the hand wheel of the stop valve is involved, and it spreads and shrinks with the stem. The valve stem is made to spread and shrink by revolving the gate valve, but the condition of its hand wheel remains the same.

When the different flow conditions occur, the flow rate is also different. The opening and closing direction is essential for the stop valve. There is no need for opening and closing directions in the gate valve. The gate valve can be completely or incompletely closed.

The opening and closing strokes of the gate valve are large, and the inlet and outlet times are long. On the other hand, the stroke of the stop valve is small. Moreover, the stop valve plate can stop in a fixed place during flow control movement. The gate valve is just used for cut-off.

Performance Differences:

Gate valves are designed using strong and reliable materials. This gate valve allows for the horizontal and nonstop flow of liquid or gas. They also open and close a round gate of the valve. When the gate valve is open, liquid or gas can flow easily across the valve. When the gate closed, the pressure of fluids stopped.

Stop Valve Vs. Ball Valve: Sizes

Gate valve size

1/2″ 3/4″ 1″  1-1/4″ 1-1/2″  2″  2 ½”  3″ and 4″
Gate Valve Size

Stop valve size

Size DN
½ inch 15
¾ inch 20
1 inch 25
1 ¼ inch 32
2 inch 50
Stop (Globe) valve size

How to Choose Between a Gate Valve and a Stop Valve?

push fit angle stop valves
Push-fit angle stop valves

With the help of some factors, you can consider the right gate valve and stop valve according to your requirements.

· Functionality:

Usually, gate valves are used in those applications where a great capacity of liquids or gasses is required to shut off quickly. Gate valves are mostly used in those applications where the flow of fluids is highly thick and solid.

On the other hand, a stop valve is used for those applications where the care is critical. The valve can be stopped open and closed at a slow speed, and it can control the pressure of fluids. Therefore, when you select the gate or stop valve, you must consider both valves’ functionality and choose the best valve according to your piping system.

The selection of any valve depends on your specific needs. What is the requirement to do? A stop valve is the best option because this valve can open and close quickly. A gate valve is the best option because this valve can be adjusted to control flow.

· Pressure:

Pressure rate plays an important role in choosing any type of valve. Why pressure is so important in valves? Pressure is important for two main causes. Firstly, pressure affects the working force of the valve. This is because when the pressure is high, it needs more force, while when it is low, it requires more force.

Secondly, pressure affects the seal of the valve. A higher pressure requires a tight seal, while a lower pressure requires a leaky seal. Before choosing between the gate valve and the stop valve, you must consider the working pressure of the valves.

If the pressure is high, a valve can safely handle fluids, while if the working pressure is low, the valve can damage the system and harm people using it. Gate valves have high-pressure levels, while stop valves can be used for both high and low-pressure applications.

· Maintenance:

Gate valve works
Gate valve works

Before choosing a gate valve vs a stop valve, it is also important to consider the maintenance requirements of each type of valve. Gate valves require the most common maintenance compared to the stop valve because the moving parts of the gate valve are more likely to wear down over time. The stop valve needs less maintenance than the gate valve because the stop valve has a smaller quantity of moving parts.

Read our blog on; Gate Valve Leakages: Causes, Types, and Solutions.

· Installation:

Installation is the main part that must be considered before selecting a gate valve vs a stop valve. Gate valves are mostly difficult to install. On the other hand, stop valves are easy to install, especially in tight spaces. A gate valve is a better choice for particular applications in your piping system.

· Material:

Choosing the gate valve vs stop valve material is one of the most essential factors. Material completely depends upon your applications; one material may be a better choice. For instance, when a valve shows high temperatures, a material such as stainless steel may be the best choice over brass.

· Cost:

The last and foremost factor, which must be considered before choosing the gate valve vs stop valve, is cost rate. Gate valves have higher costs than stop valves because they have more advantages, which makes them able to incur extra costs. For example, a gate valve is less likely to leak and offers a tight seal, which can help to stop water damage. Compare the costs of both types of valves before making a final decision.

Conclusion:

Before selecting a gate valve vs stop valve for your piping system, you must carefully consider each factor of both valve types. Consider the advantages and disadvantages of gate valve vs stop valve. Gate valves are the best option for high-pressure applications in piping systems because they are stronger than stop valves. The gate valve needs devices to work properly. On the other hand, stop valves are simple and easy to use without any required tools.

Stop valves cannot used for high-pressure applications because they have lower construction than gate valves. After reading this blog, you can consider what type of valve is best for your applications in piping systems. Knowing more about both types of valves will help you make an informed choice!

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