Boiler Manifold Kit

Boiler Manifold Kit
Boiler Manifold Kit - Image 2
heating manifold kit for combination boilers 0957c
Boiler Manifold Kit - Image 4

Parameters of Boiler Manifold Kit

A boiler manifold kit is an integrated assembly used for distributing and collecting water or steam in a boiler system. The core includes the main pipeline with a multi-branch structure, a valve assembly for controlling on-off and flow rate, and connecting and sealing parts. The purpose is to evenly distribute the fluid output by the boiler to multiple heat terminals or collect return fluid. Independent control of different areas can be realized through branch valves. A single branch can be closed during maintenance without stopping the whole boiler system.

  • Model No.: JX-0957
  • Material: Pure copper body with solid brass valves, Anti-oxidation coating,L-copper piping
  • This manifold kit contains 1 in FNPT dielectric unions for the boiler supply and return
  • Two 1/4 in service and drain ports and two 3/4 in ports
  • Pipe Diameter: 15 mm
  • Certifications: ISO 9001, CE, UL Standards. RoHS-Compliant Materi
  • For Use With: NCB Series Combination Boiler
  • 99.9% pure TP2 copper
  • Maintains the necessary 18″ distance from plastic tubing
  • Connection Type: NPT
  • Mounting Type: Wall

Additional information

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Description

Flow Heating and Water Supply Manifolds

Flow Heating and Water Supply Manifolds are designed for use in underfloor heating systems to control the flow rate and distribution of water through the entire heating system. This manifold is installed in the center of the system. One end is connected to the supply line responsible for hot water transmission, and the other end is connected to the return line that carries heat and returns it.

  • Model No.: JX-0708
  • Material: Hpb57-3, CW617 DZR Lead Free Zinc Aluminium, Nickel Plating
  • Handle: Aluminum Handle, Butterfly handle
  • Commutator connection diameter: 1″
  • Elbow connection diameter: 3/4″
  • Connection: Male
  • Working Temperature: -20 ºC to 120 ºC
  • Medium: Oil, Gas, Water
  • Test Pressure: 100% tested with 0.6MPa – 0.8MPa by air
  • Wall Thickness: STD
  • All pipe threads meet the requirements of ASME/ANSI B 1.20.1(1983) for tapered pipe threads (NPT)
  • Use characteristics comply with PN-EN ISO 21003-3. Certified by the Polish Institute of Health (PZH)
 

 Refrigerant Manifold Pressure Gauge

A refrigerant manifold pressure gauge is a tool for repair, commissioning, and maintenance of refrigeration and air conditioning systems. It can simultaneously measure refrigerant pressure on both the high and low pressure sides of refrigeration systems. The function is to feed back the pressure state of refrigerant in the system in real time, and assist in vacuum pumping, refrigerant filling, troubleshooting, and other operations.

  • Model No.: JX-0919
  • Made of solid brass, aluminium & PVC plastics
  • Size: 3-60 Inch Hoses and Standard 1/4 Inch Fittings
  • Blue Gauge (LOW) : 0 – 250PSI
  • Red Gauge (HIGH): 0 – 500PSI
  • Yellow: Connect to Refrigerant Bottle
  • Length Of Hoses: 0.8M
  • Burst Pressure: 3000PSI
  • Set For: R134A, R12, R22, R502
  • Burst pressure: 2500PSI
  • Working temperature: -20°C to 60°C
  • Package Contain:1 x Pressure Gauge, 3 x Pipe, 1 x Hook
 

 Thermostatic valve for distributors

Thermostatic valves for distributors are temperature control accessories installed in heating, water supply, and other distributor systems, which can automatically adjust the opening according to the actual temperature of the system medium. The function is to maintain the set temperature of each branch of the distributor. When the medium temperature exceeds the preset value, the valve automatically closes to reduce the flow rate. When the temperature is lower than the set value, it automatically opens to increase the flow rate.

  • Valve material: polypropylene
  • Material of threaded elements: brass
  • Total length: 85 mm
  • Connection thread: 1/2 inch male thread DN15
  • The valve contains a reducing nipple 1/2 x 3/4 inches
  • Nominal pressure:≤10bar
  • Applicable medium: cold and hot water
  • Working temperature: t≤70℃
  • Certification: ISO9001, CE
  • Read/set range: 0-5 L/min
  • Total length: 100 mm
Stainless Steel Manifold
A stainless steel manifold is a multi-channel fluid/gas distribution and control component made of stainless steel. It usually integrates multiple interfaces, valves, and monitoring components. It is used in industrial production, heating and water supply, laboratories, new energy, and other fields. Its function is to connect and distribute the medium in the pipeline system centrally, realize the synchronous or independent medium supply of multi-station and multi-equipment, and at the same time facilitate the regulation of flow rate and pressure monitoring, simplify the pipeline layout to reduce clutter.

  • Model No.: JX-0863
  • Materials: Stainless steel AISI 304L and SS316
  • Finishing: Polishing
  • Main connection thread: 1″F
  • Thread connection: BSP, NPT
  • Working pressure:150 PSI
  • Lateral connections female thread ISO 228/1 of 1/2″
  • Maximum working temperature 110°C
  • Maximum working pressure 10 bar
  • Testing Pressure: 0.8 Mpa, 100% testing
  • Thread: G, BSP, NPT
  • Branch distance: 50/55mm
 

 Nickel Plating On Radiator Manifold

Nickel Plating On Radiator Manifold is a nickel plating process on the surface of the radiator manifold, which effectively resists oxidation and corrosion of water quality and moisture in the heating system, prolongs service life, enhances surface hardness and wear resistance, reduces scratch damage, and ensures radiator manifold operation in long-term medium transmission and environmental contact.

  • Model No.: JX-0864
  • Materials: Iron, Metals, Stainless steel, Steel
  • Finishing: Nickel plated, Polishing, and Chrome plated
  • Size: Custom
  • Type: Floor Heating Systems
  • Certification: TUV, ISO9001, ROHS, CE
  • Diametru(VAR): 32MM
  • Diameter of the connection for PEX 3/4
  • Temperature range: up to +90 degrees Celsius
  • Operating pressure: 10 bar (tested to 20 bar)
Manifold End Cap Drain Valve 0926

 

 Manifold Drain Valve

Manifold drain valves are special valve components installed on various fluid/gas distribution manifolds, usually equipped with sealing interfaces and operating handles. The function is to quickly discharge the residual medium in the manifold and downstream pipeline, which not only avoids freezing and cracking of the pipeline caused by accumulated water in a low-temperature environment, but also removes dirt deposited in the system to ensure smooth circulation of the medium.

  • Model No.: JX-0926
  • Features: Chromed coating
  • Outlet Thread: 1″
  • Material: Brass
  • Coating: Uncoated
  • Fitting Purpose: For solid polyethylene pipe
  • Connection: Thread
  • Maximum Working Pressure: 10bar
  • Connection Diameter: 1″
  • Length: 50mm
  • Maximum Working Temperature: 110°C
  • Thread Type: External
  • Certification: CE

FAQs of Boiler Manifold Kit

What is the primary function of the boiler manifold kit?

The function is to evenly distribute the water/steam output by the boiler to multiple heat terminals, or collect the return fluid back to the boiler to realize centralized control of the fluid in the system.

Can the boiler manifold kit achieve independent control of different areas?

Yes. Each heating zone can be independently switched on and off and flow regulated by valves on each branch of the manifold, increasing temperature control flexibility.

What is a manifold?

A manifold is a multi-interface core component commonly used in industrial pipeline systems, serving as a centralized distribution and convergence point for fluids or gases. Its structure is usually integrated with control valves, connecting interfaces, and some customized models are also equipped with auxiliary components such as pressure monitors to complete the diversion and confluence operations from a single input to multiple outputs.

What is the difference between a distribution manifold and a collection manifold?

The distribution manifold is a “one-in-many” structure that divides a single inlet medium to multiple outlets (such as the floor heating water supply manifold); the collection manifold is an “all-in-one” structure that merges multiple inlet media to a single outlet (such as the floor heating return manifold).

Does the manifold support customization?

Our factory supports customized services. Including port number, material upgrade, interface size, pressure level adjustment, and surface treatment (such as polishing, nickel plating, wire drawing), etc., to match the individual needs of customers.

Do you support OEM/ODM services for manifolds?

Pluberstar is fully supported. We can provide customized services for Business-to-Business customers, including LOGO printing, structural design optimization, packaging customization, and private label production, helping customers create exclusive product lines.

What is the difference between manifold and valve bank?

Manifold is an “integrated component”; the valve body and pipeline structure can not be disassembled. Valve group is a “combined component”, assembled by a number of independent valves through brackets or panels, with high flexibility but lower integration than a manifold.

Is there an industry standard for manifolds to follow?

Yes. Mainstream standards include general standards (ASME, ISO, DIN) and industry-specific standards (such as API standards for petrochemical applications and CJ/T standards for HVAC applications). We can produce according to your export area or application scenario.

Can manifolds be used for gas distribution?

Yes, but two core conditions must be met: ① Material matching (such as stainless steel for compressed air, brass for natural gas);② Compliance with gas safety standards (such as sealing grade, pressure test). We will provide compliant products according to gas type.

What is the lead time for custom manifolds?

The regular customization order cycle is 4-6 weeks, which is affected by three factors: ① customization complexity (such as special materials and multi-port design);② raw material inventory;③ order batch size. Urgent orders can be processed urgently, subject to additional cost negotiation.

How to select the right valve type for the manifold?

Select according to functional requirements: ① Select a ball valve when fully open and fully closed (large flow, convenient operation);② Select a needle valve when accurate flow adjustment is required;③ Select a thermostatic valve when automatic temperature control is required for the HVAC system. We can provide suggestions on matching valve selection.

Can the manifold be used for high temperature service?

Yes. For high temperature scenarios (such as steam systems, industrial furnaces), we will use high temperature resistant materials (such as 316L stainless steel, high temperature alloy). This type of manifold can withstand operating temperatures above 600℃. The temperature parameters need to be clear when ordering.

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