In the plumbing industry, brass is a renowned metal. It’s the best choice for valves, pipe fittings, etc. The reason is the durability offered by the material. Brass is versatile and efficient in every industry. Here, you will get a comprehensive brass valve guide. We will also cover brass valve’ types, applications, and standards.
What are Brass Valves?
Brass valves are the ones that contain brass as their main ingredient. The composition of these valves is based on brass alloys having zinc and copper. Valve production is highly dependent on the consumption of brass material. The reason for its huge demand is its unique properties and functional capabilities.
Brass valves perform exceptionally under dynamic conditions. Among many other valve materials, the working of brass valves is unmatchable. It is not only corrosion-resistant but also has natural anti-bacterial properties. Industrial brass manufacturers produce highly sustainable material that serves in harsh environments.
Brass Valve Properties:
Brass valves offer many extra features due to their efficiency. That’s why brass for valve production is an ideal match. Here are the top brass valve properties for better understanding.
- Brass is an alloy that has the combined effects of multiple metals. The strengths of each metal combine to make brass a tough and resilient product. One of the properties of brass valves is that they can operate under harsh conditions.
- The construction of brass valves saves it from structural damage. In extreme temperatures, brass valves keep working without compromising on the parts.
- One of the top brass valve properties is its behavior towards water. It has the most resistance to moist and salt water, making it suitable for handling salt water. Brass is very less likely to get rust or corrosion in humid conditions.
- Brass valves are suitable for various applications, from water to chemicals. They need less maintenance, and their spare parts are easily accessible.
- Another of the brass valve properties is that it works well outdoors. Even the sun rays have the least negative effect on the brass valves. These valves should be avoided from chloride exposure. The chloride causes dezincification, leading to the removal of zinc. Thus, it is advised to keep brass safe from chlorides.
Brass Valve Types:
Here is a list of brass valve types currently ruling the industry.
Brass Ball Valve _ Brass Valve Types.
The brass ball valve has a 90° turn handle, which enables quick shut-offs. The ball inside the body regulates flow media by rotating and changing its position. They can have electric or pneumatic actuators for precise flow control. The range of applications for brass ball valves is diverse.
Brass Check Valve:
The brass check valve is automated to prevent backflow in a system. It detects the arrival of media and opens the outlet for its passage. If this media tries to re-enter the valve body, check that the valve closes the passage. It means they enable unidirectional flow and avoid backflow hazards.
Brass Gate Valve:
The brass gate valve is significant in industrial settings. It employs a gate to maintain a check on fluid flow. They are shut off in nature and are not suitable for regulating media. They generally have high fluid capacity with least resistance. Brass gate valves have many variants for compatible usage.
Brass Globe Valve:
Globe valves are often considered similar to gate valves due to their appearance. They have a different structure and construction regulations for media. They are available as T-body, angle body, and Y-pattern for relative applications.
Brass Butterfly Valve:
Brass butterfly valves are ideal in small spaces due to their compact and sleek design. They are quick for shut-off mechanism and rotatory in motion. The wafer style of butterfly valves is even more compatible with confined spaces. Many other design configurations are available for these valves.
Brass Plug Valve:
They employ a cylindrical plug with a 90-degree turn handle to adjust the media flow. Their sealing mechanism is excellent and, thus, is best for shut-off applications. Plug valves are durable enough to withstand extreme conditions without structural damage.
Brass Needle Valve:
The brass needle valve is suitable for pipelines with small diameters. They allow precise control over flow with the least pressure drops. They have a needle-like structure on the conical disc from where this name comes from.
Brass Pressure Relief Valve:
Brass pressure relief valves are indeed safety valves to relieve overpressure. They are spring-loaded and release extra pressure via a vent to keep the system working. Industries are obligated to use relief valves for equipment safety and personnel.
Most Popular Brass Valve Applications:
Here is a list of the most popular brass valve applications.
1. Water Treatment Plants:
As brass is anti-bacterial and corrosion-resistant, it works in treatment plants. These valves control the flow of contaminated and treated water to different destinations. Their construction can regulate water and chemicals through different stages of purification.
2. Commercial Plumbing:
Another popular brass valve application is their usage in industries. Here, plumbing systems are complex and need heavy-duty operational mechanisms. Brass valves serve this duty in extremely harsh conditions. They also employ industrial processes, fire protection, and HVAC systems.
3. Residential Plumbing:
Residential plumbing involves using brass valves in household systems. Be it bathrooms or kitchens, brass valves regulate the flow of media. It is one of the most popular brass valve applications due to its shut-off abilities.
4. Chemical Industries:
Various reactions are continuously occurring in chemical industries. They need accurate and on-time distribution of reactants to the reaction chambers. Brass valves are suitable here due to their regulation and chemical-resistant properties. It is, thus, among the most demanding brass valve applications.
5. Irrigation Systems:
Brass valves distribute water to different sections of crops. The irrigation systems need regular maintenance of water supply. Brass valves are excellent in these conditions due to their corrosion-resistant nature.
Industry Standards for Brass Valves:
Standards are a testimonial of the fine quality of products. Brass valves have certain industry standards, which ensure their compliance with the market. Industrial brass valve manufacturers have a keen focus on these parameters. Let’s have a look at the top industry standards for brass valves.
|General Standard Organizations
|ISA Valve Standards
|The American Petroleum Institute (API)
|SAE Valve Standards
|American Water Works Association (AWWA)
|NFPA Valve Standards
|The American National Standards Institute (ANSI)
|ASSE Valve Standards
|The Public Health and Safety Organization (NSF)
|ASHRAE Valve Standards
|The Manufacturers Standardization Society (MSS)
Why is Brass Preferred for Valve Production?
Brass is a popular choice of brass valve manufacturers. It has the most resonating properties we need for valve production. This fact makes brass the best choice for valve production. Let’s check out the reasons.
Machinability refers to the ease of processing a metal. Brass is a good-to-go alloy in such regard. It is easier to manufacture and can attain complex shapes. The customization range for brass valves is diverse due to its machining ability.
Brass makes valves compatible with a wide range of media. It can be water, oil, chemicals, gasses, etc. It allows users to install brass valves in a variety of industries.
Valves need to maintain dynamic changes in upright conditions. That’s why valve manufacturers prefer a material that is strong and sturdy. Brass meets these requirements, and it is durable. It can control large flow media under extreme temperature and pressure conditions.
- Corrosion Resistant:
The valve body is always in contact with the media, mostly water. Internal parts are often at risk of corrosion and rust, which can have a negative impact. Materials like brass save the day by dealing with these hazards. Brass valves resist impurities and corrosion that can otherwise affect valve performance.
Brass Valves vs. Bronze Valves:
- Brass valves have brass alloys with copper and zinc as basic elements. On the other hand, the bronze valves are made of copper and tin.
- Brass valves have a low lead and thus are less prone to release lead in the flow media. Bronze valves have more lead content, which makes them unsuitable for potable water or other drinks.
- Brass valves cost more than bonze valves, while the letter one is economical.
- Bronze valves have a rough surface and often are not very attractive. Brass valves are bright and appealing, which adds to the aesthetics.
- Brass valves have the disadvantage of being prone to dezincification. It leads to the degradation of metal when in contact with chlorine. Bronze valves, on the other side, can have high porosity. It also results in degrading the quality of metal.
In brass valves vs. bronze valves, brass often wins the battle. Its longevity and demanding nature make it stand out. Not only this, but it also does not compromise the system’s quality. If you choose between brass valves vs. bronze valves, the heavy odes are with the brass valves.
Comprehensive Brass Valve Guide _ In a Nutshell:
Putting everything together, brass valves are a wise choice for household and industrial settings. They are far more reliable than most of the regular valve materials. Plumberstar has been an acknowledged brass valve manufacturer for decades. Their industry experience is huge and credible. They offer premium quality brass valves that fit your required applications. Feel free to contact Plumberstar’s expert team for queries.