|
| Brass Boiler Regulator Pressure Relief Safety Valve This brass boiler regulator relief valve is used for pressure control and system safety. It is designed for boilers and heating systems. The regulating valve on the left keeps the working pressure stable. The pressure gauge in the middle shows the current pressure in real time.
|
|
| Brass Pressure Balancing Tub and Shower Valve This brass bathtub and shower constant-pressure valve is used as the main water control part in residential bathroom systems. Its main job is to balance the pressure between the hot and cold water lines. When the pressure of hot or cold water changes suddenly, the valve adjusts the mixing of hot and cold water right away. This helps keep the outlet water temperature stable.
|
|
| 1/4 Turn Ceramic Valve This ceramic valve uses a ceramic valve core and a 1/4-turn shutoff design. It is used for quick on and off control in bathroom plumbing systems. The bottom end connects to a wall-embedded pipe through the mounting base. The side outlet uses a male thread and connects directly to the faucet or shower inlet hoses. The ceramic valve core is made for frequent use. It works well for branch flow control in basin faucets and shower lines.
|
|
| Brass Union Angle Valve This brass angle valve with a union joint is commonly used in residential kitchens, bathrooms, and HVAC systems. It uses a 90° handle to turn the water on or off quickly. When maintenance or replacement is needed, the valve can be closed right away. This helps stop the water flow and prevents leaks or overflow. The union joint design allows easy installation and removal. Maintenance can be done without cutting into the main pipeline.
|
|
| Hot Water Angle Radiator Valve This hot water angle radiator valve is used as a bypass flow control part in hydronic heating systems. It is designed for radiator applications. The bottom end connects directly to the radiator inlet. The side port uses a male thread and connects to the heating pipe. A black handwheel is mounted on the top. It is suitable for both residential and commercial heating systems.
|
|
| Aluminum Alloy Fire Hose Coupling The aluminum alloy fire hose joint is the core connection fitting of the fire water supply system. It is mainly used to quickly connect the fire hose with the fire hydrant, fire truck, fire gun, and other equipment. Its core purpose is to realize the rapid disassembly of the fire pipeline. It can significantly reduce the time required for pipeline connections and enhance fire extinguishing efficiency at the fire rescue site.
|
Stainless-Steel Hydraulic Separator
Stainless-Steel Hydraulic Separator
2-in-2-Out Flexible Hydraulic Separator
This 2-in-2-out flexible hydraulic separator is designed for wet floor heating systems. It uses a stainless steel main chamber with a plastic mounting bracket to manage water flow in a clear and stable way. Both ends of the main body come with standard external threads. Two external thread branch ports are placed on each side, so the unit fits common heating pipelines. The product is rated for PN16 pressure and works with high-temperature hot water. The inner surface is polished to reduce flow resistance and improve corrosion resistance. A detachable plastic bracket is included for stable mounting. It also makes installation and later maintenance easier. This separator replaces traditional split pipeline layouts and helps improve overall heating efficiency.
- Model No.: JX-10002
- Material: 304 stainless steel, 316L stainless steel
- Size: 3/4″, 1 “, 1-1/4”, Customized
- Inlet / Outlet Size: 1 1/4″
- Connection: BSP
- Center distance: 125mm
- Flow Rate: 6 -10 m³/h
- Max working Temperature: 110 °C
- Working pressure: 6bar
- Heating System: Hydronic
- Body Material: AISI 304 stainless steel
- Standard: CE
- With the EPP insulation case
- With a 3-year warranty
- Application: Hydronic Heating / HVAC / Heat Pump
- OEM/ODM service available
- Free sample
- Free inspection report
- Free raw materials analysis testing report.
1. What is the function of a stainless steel hydraulic separator?
From Caleffi Hydronic Solutions
Our stainless steel hydraulic separator works for heating and cooling pipelines. Its main job is balancing water flow, stopping dirt from spreading and helping the whole system run smoothly. It separates pressure and water flow between the heat source side and the terminal equipment side. We can make it with 2 up to 12 outlet branches to match your layout. The water flow difference across all branches stays within ±5%. This fixes common troubles such as uneven floor heating and weak cooling in buildings.
This separator sends water evenly to every branch pipe. The internal passage is built to lower flow resistance. It only creates 0.03 MPa pressure loss, much better than the usual industry standard of 0.08 MPa. With less pressure loss, water pumps don’t need to work as hard, which saves you electricity over time.
Beyond balanced flow and low pressure loss, this unit stabilizes system operation. It prevents changes from one circuit from disturbing other pipelines. With steady water circulation, heating or cooling performance stays consistent all year. It fits most commercial and industrial heating and cooling water systems perfectly.
2. Does the hydraulic separator support flow regulation?
Yes, you can easily adjust the water flow with our stainless steel hydraulic separator. We can install either manual or electric control valves on every branch port to fit your system’s needs. The manual valves have clear, easy-to-read dials, with adjustment accuracy kept within ±5%, and they work well for small and medium projects. Electric models support PLC remote control together with 4–20mA signal feedback, making them a great option for smart buildings and central industrial control systems.
We control the flow by changing how far each branch valve opens. We refined the internal flow paths through fluid tests. After setting them up properly, each pipeline keeps a stable flow and won’t swing up and down much. This stops uneven heating or cooling that happens when different branches interfere with one another.
This hydraulic separator itself isolates pressure between primary and secondary circuits. When matched with regulating valves, it delivers stable flow distribution for every zone. We can customize branch ports ranging from 2 to 12 outlets to suit different building pipeline layouts.
3. What is the manufacturing process of the hydraulic separator?
When it comes to the manufacturing strengths of Plumberstar’s stainless steel hydraulic separators, three core aspects stand out: robust structural durability, precise dimensional processing, and streamlined manufacturing throughput. Together, they create a clear technical edge in the market.
Integrated spinning forming
The main body is made using an integrated spinning forming process. A single stainless steel plate is shaped in one setup under CNC control, with no secondary joining. This removes the weld points found in traditional spliced designs.
CNC machining and optimized flow design
We run eight fully automated CNC production lines to handle all manufacturing work. All core dimensional tolerances are held to within ±0.02 mm. Critical specs, including thread fittings and branch angles, follow ISO 8015 standards strictly. This makes our separator fit well with most mainstream brand systems out there.
We ran fluid simulations to design the inner flow channel. This helps make flow shifts smooth and gets rid of stagnant areas inside. Electrolytic polishing is applied on the surface, which cuts down impurity accumulation and keeps hydraulic resistance no higher than 0.03 MPa.
4. Why choose a factory-made stainless steel hydraulic separator?
The Plumberstar R&D team uses fluid simulation to optimize the internal flow path. A smooth, integrated channel design is used to lower flow resistance. Pressure loss is kept at or below 0.02 MPa, which is much lower than that of manually welded products.
The factory-made shunt can also integrate flow sensors, temperature control valves, and other modules when needed. Interfaces follow common standards such as BSPP and NPT, so the unit can connect directly to building management systems for accurate hydraulic control.
Mass manufacturing operations help Plumberstar cut down expenses on raw materials and processing, so our pricing generally sits 15% to 20% below comparable custom handcrafted items of matching specs. Beyond cost benefits, we still keep highly adaptable customization options available, with branch port quantities adjustable anywhere between 1 and 12 units.
5. What is the difference between a stainless steel hydraulic separator and a carbon steel separator?
Application range
Stainless steel bypass shunts can match most commercial and industrial piping systems perfectly, and they’re also a reliable choice for food production pipelines or other working environments that require rigorous sanitary standards plus strong resistance against various process liquids. These bypass pieces work well with many different process fluids and meet all mainstream sanitary industry requirements without exception. Carbon steel shunts, by contrast, mostly serve basic heating circuits running only clean water. Their usable scenarios are far more restricted.
Service life
With better materials and manufacturing processes, stainless steel models offer a service life of 15 years or more. They come with a 3-year warranty and show strong resistance to impact and leakage.
Carbon steel models typically last only 5 to 8 years and carry a much higher risk of failure over time.
6. What additional value can Plumberstar bring to hydraulic separator trade customers?
The long-term value becomes apparent over time, not just at the outset.
Cost optimization: The overall cost is well controlled. With a strong price-to-performance ratio and flexible trial policies, the initial investment is kept low. When it comes to batch orders, pricing remains competitive.
Long-term service. Original spare parts are supplied for the full product life, and remote technical support is always available. This helps customers build local after-sales capability step by step.
Plumberstar also keeps long-term cooperation records with its partners. Product improvements are made based on real market feedback, which helps both sides grow and move forward together.
