Compact Pressure Reducing Valve

Compact Pressure Reducing Valve

The Compact Pressure Reducing Valve integrates four core functions: an adjustable pressure reducing valve, an isolation valve, a check valve, and a stainless steel filter screen. It is suitable for any installation position. And it can be directly connected to heating systems and domestic water pipelines. It automatically performs water filling and replenishing operations for pressure hot water heating systems. The built-in check valve can prevent hot water backflow from contaminating domestic water. The pressure-reducing filter element can be maintained without emptying the system.

  • Model No.: JX-10098
  • Size: 3/4″
  • Valve body: Low-lead gunmetal alloy
  • Rubber parts: Anti-aging elastomer
  • Diaphragm: Polyamide reinforced material
  • Spring: Corrosion-resistant spring steel wire
  • All other parts: Stainless steel or dezincification-resistant brass
  • Filter screen: Stainless steel (mesh width 0.25 mm)
  • Pressure gauge interface: G 1/4 inch
  • Maximum inlet pressure: 1600 kPa
  • Outlet pressure range: 100 kPa – 550 kPa
  • Factory set pressure: 400 kPa
  • Fluid medium: Domestic water
  • Operating temperature: Maximum 30°C (inlet); Specially designed model maximum 80°C (outlet)
  • Inlet pressure: max. 16 bar
  • Outlet pressure: 1.5-5.5 bar, default setting; bar
  • Provide technical reports for free
  • Support ODM/OEM
 

Compact T-Handle Shut-Off PVC Valve

The Compact T-Handle Shut-Off PVC Valve is integrally injection-molded from UPVC material. Its compact size does not take up too much installation space. It is compatible with standard PVC pipeline interfaces. It features easy installation without the need for complex tools. It can withstand regular water temperatures and low-pressure working conditions. It is widely used in scenarios such as household water supply and drainage, aquariums, garden irrigation, small water treatment equipment, and light chemical pipelines.

  • Model No.: JX-0758
  • Size: 1/2″- 4″
  • Inner Diameter: 40mm / 1-1/4 Inch
  • Handle Length: 99mm / 3.9 in
  • Material: PVC
  • Color: Grey, Red
  • Connection Type: Female Thread/(NPT and BSP) and Socket Slip
  • Rated pressure of 150 PSI
  • Black full port body with 1/4 turn red T handle for easy control of the water flow
  • Straight-through valve
  • Basic temperature: 0~60 ℃
  • Do not apply too much adhesive to PVC materials
 

Extractable Kitchen Faucet Mixer

The pull-out spray head of the Extractable Kitchen Faucet Mixer supports rain shower and jet water outlet modes. The spray head can be pulled out to reach every corner of the kitchen sink. And it automatically resets when retracted. It is compatible with most pre-drilled holes in kitchen countertops. It is widely used in home kitchens, restaurant back kitchens, commercial cooking stations, and other scenarios.

  • Model No.: JX-2004
  • Size: H450XW230 mm
  • Material: SUS304 + hygienic silicone
  • Color: light grey/orange
  • Cartridge: Ceramic
  • Valve seat dia.: 32-35mm
  • Hose: Φ20*L600 mm
  • Hose material: Woven SS304
  • 360° rotating
  • Finish: Brushed
  • 2 spray modes: Powerful stream,  shower spray
 

single lever concealed bathtub faucet

Concealed Bathtub Faucet

The main body of the Concealed Bathtub Faucet is installed hidden inside the wall, leaving only the control panel and the water outlet exposed. The angle of the water outlet is adapted to the water filling needs of the bathtub. It can be custom-matched with a hand-held shower to switch water outlet modes. It meets the dual needs of bathtub soaking and hand-held showering. After installation, it is integrated with the wall.

  • Model No.: JX-2003
  • Size: 1/2″ FIP / IPS thread
  • Surface Finishing: Chrome, Painting, Brushed
  • Valve body: Forged from a piece of lead-free brass
  • Function: Mixing
  • The circular perforated cover plate is made from a single piece of stainless steel.
  • This plate has no folded edges
  • Single-handle lever and a compact diverter knob
  • Drip-Free Ceramic Cartridge
  • Zinc alloy handle
  • Maximum Pressure: 16 Bar
  • Flow Rate Description: 2.4gpm
 

Single Lever Sink Mixer

The Single Lever Sink Mixer features a ceramic valve core and a single-handle control design. It is small in size, does not take up countertop space, and is suitable for the installation needs of various basins, such as countertop basins and undermount basins. It can meet basic water needs such as daily hand washing, face washing, and cleansing. It is widely used in scenarios such as kitchens, family bathrooms, hotel rooms, and public hand-washing areas.

  • Model No.: JX-1125
  • Material: Brass, CW617N
  • Handle Material: Zinc
  • Cartridge: Ceramic Cartridge
  • In-let Hose: 2pcs
  • Surface: Chrome
  • Design Style: Modern
  • Service: OEM / ODM
  • Standard: ISO9001
  • Includes flexible connection hoses
  • Suitable for instantaneous water heaters, not suitable for small reservoirs and low-pressure pressure
 

Kitchen Sink Long Neck Faucet

The Kitchen Sink Long Neck Faucet features a single handle for precise adjustment of the hot and cold water ratio as well as the water flow rate. The height of the spout is suitable for various types of kitchen sinks. Its installation is compatible with the pre-drilled holes on most kitchen countertops. It is widely used in home kitchens, restaurant back kitchens, commercial cooking stations, and other scenarios.

  • Model No.: JX-1102
  • Spout height: 4.3 inches
  • Material: Brass
  • Mounting Type: Deck Mount
  • Finish Type: Polished, Chrome-plated
  • Number of Handles: 1
  • Included Components: Pack of 1.
  • Handle Material: Brass
  • 360 ° swivel spout allows you to fill large pots
  • Connection: Low pressure (pressureless)
  • Ceramic sealing washer
  • Braided 304 stainless steel hot and cold supply pipelines
 

2-Handle Wall Mount Roman Tub Faucet

The two handles of the 2-Handle Wall Mount Roman Tub Faucet independently control the cold and hot water circuits. The height and curvature of the outlet pipe are designed to meet the water filling needs of Roman bathtubs. The concealed wall-mounted part saves space around the bathtub. The exposed main body has an exquisite and elegant design, combining practicality and decoration. It is suitable for various European-style and light luxury-style Roman bathtub decoration scenarios.

  • Model No.: JX-2002
  • Material: Brass
  • Less than 2% lead
  • Color: Brushed Nickel
  • Size: 1/2″
  • Meets UPC standards
  • Can be turned on 500,000 times, with a service life of at least ten years
  • Save 30% water
  • The spray range of the faucet is 180 mm
  • Special Feature: 360 Swivel
  • Mounting Type: Wall Mount
  • The Maximum Water Flow is 60 Psi (ASME standards, which is 1.5Gpm/5.5 LPM

1. How does a compact PRV differ from a standard pressure relief valve?

Compact pressure relief valves follow the same working principle as standard pressure relief valves. Both use spring preload and water pressure to drive the valve cartridge open and closed. The compact version is engineered for tight installation spaces, designed for small-diameter water supply pipelines with medium and low flow demand.

The main distinction between the two lies in physical size and operating conditions. Every internal part of the compact relief valve is miniaturized after structural optimization. Its overall volume is 20%–30% smaller than the standard model. It runs steadily at medium-low pressure (0.3 to 1.0 MPa) and handles normal pressure fluctuations in small pipelines. Standard pressure relief valves have larger internal bores, longer pressure-sensing elements, and split construction. They are built for high-pressure environments that require high flow capacity.

They also have different installation demands. Compact relief valves fit confined spots and allow multi-angle pipeline mounting. A threaded direct connection eliminates the need for additional fittings, such as mounting brackets and dedicated drain piping. Standard relief valves need extra clearance for safe pressure discharge. 

2. Can the pressure-reducing valve spring be customized for non-standard requirements?

Yes, Plumberstar fully supports the customization of PRV springs for non-standard requirements. The specifications of the spring will affect the set pressure, pressure regulation range, and pressure relief response speed of the pressure-reducing valve.

For non-standard spring customization, we will first confirm your specific technical requirements. Then select the spring material. Available materials include 304/316 stainless steel, high-carbon spring steel for high-pressure industrial systems, and Inconel alloy for high-temperature special working conditions. And design the spring structural parameters through pressure performance tests. We can provide small-batch customized production for sample verification.

Compact Pressure Reducing Valve Exploded View
Compact Pressure Reducing Valve Exploded View

3. Is the pressure reducing valve 100% pressure tested?

Our 100% pressure testing is not a random sampling test, but a strict quality commitment implemented for every pressure-reducing valve. For all pressure reducing valves, after the assembly, polishing, and sealing processes are completed. We conduct a comprehensive pressure test on the finished products. Each valve is individually connected to automated pressure testing equipment. The test pressure is set to 1.5 times its rated working pressure and maintained for 3-5 minutes for strict inspection. 

At the same time, the pressure test data of each pressure-reducing valve is collected. It is together with its unique product number that is recorded in our traceable quality management system. It can be queried and verified at any time. 

4. How do your PRV burst pressure tests exceed industry standards?

Mainstream industry standards require that the burst pressure test for pressure-reducing valve bodies be at least 2.5 times the rated working pressure. It only requires the valve body to avoid rupture without specifying strict deformation limits. However, our standard increases the burst pressure test for all pressure-reducing valves to 4 times the rated PN. For custom pressure reducing valves used in special scenarios, we can even require the multiple to be further increased to 4.5–5.0 times the PN.

More importantly, we set very strict rules for deformation. After the burst pressure test, the valve body, valve seat, and pressure control chamber must not change shape permanently. Many industry standards only require that the valve does not break. Our rule is higher. This means the pressure-reducing valve can still keep its shape and work properly even if an accident happens, helping to avoid more damage to the pipeline.

In the industry, testing rules for compact pressure reducing valves are often looser. Because these valves are small and have thinner walls, some standards allow lower burst pressure or shorter test time. We do not do this. All our pressure-reducing valves follow the same strict burst pressure test. 

5. Do you perform dezincification testing on pressure-reducing valves?

Yes, we conduct dezincification corrosion tests on all PRVs with brass valve bodies. The test standards include ISO 6509 and ASTM B753.

Incoming material dezincification test: For DZR brass raw materials and forged valve body blanks, we take sample pieces and run a standard dezincification test based on ISO 6509. The samples are soaked in a mixed solution of copper sulfate and sulfuric acid at about 70°C for 24 hours. After the test, the samples are cut open and checked under a microscope to see how deep the corrosion goes. The dezincification depth must be no more than 0.01 mm.

Finished product verification: We also test finished valve bodies. Samples are placed in corrosive water that copies real working conditions and are soaked on and off for up to 1000 hours. After this test, we check the pressure strength and sealing again. This makes sure the valve body still resists dezincification and works well even after machining and long-term use.

dezincification testing of pressure reducing valve
dezincification testing of pressure reducing valve

6. Is it possible to get PPAP documentation for my OEM Pressure Reducing Valves?

We can supply full PPAP files for your custom pressure-reducing valves. Our team is fully experienced in compiling these papers. We follow industry standards to put together complete PPAP documentation. These files suit overseas projects, large engineering works, auto factories, and industrial supporting businesses that have strict paperwork rules.

The full file pack covers part drawings, dimension test reports, and material certificates. It also includes process flow diagrams, production capacity analysis, initial process research, and measuring tool calibration records. All data matches products from formal mass production. Every detail is real and valid. We adjust each file one by one to fit the unique structure and production steps of your custom pressure-reducing valves.

We first send you digital copies of the finished documents for checking. We will provide printed versions once you give approval. We update the related PPAP files right away if we change production steps or raw materials later on. The updated files keep meeting your needs for reviews, factory inspections, and compliance records.

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